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How Crews Lay K-Rail


Mostly—it’s invisible, part of the Southern California highway landscape, much like bumper stickers and lane changes without turn signals—but if you begin to look, K-Rail seems to be everywhere.

The portable concrete barriers are particularly important to the I-405 Sepulveda Pass Improvements Project, as it redirects traffic around reconfigured lanes and ramps and preparations to demolish the Sunset Bl, Skirball Center Dr and Mulholland Dr bridges.

Even though K-Rail has been used on California highways since the early 1970s, moving the 20-foot-long pieces to the correct place, as the photographs below describe, still requires care and teamwork. After all, K-Rail might resemble building blocks, but each one weighs an average of 3.9 tons or 7,800 pounds, according to Steven Zaw, a Caltrans segment resident engineer on the I-405 project.

K-Rail has an alternative name on the East Coast, where it is called “Jersey Rail,” but Caltrans refers to it as “Temporary Railing (Type-K).” By any name, the portable barriers save lives as they segregate traffic.



    A worker monitors the barrier clamp (or barrier picker) as it holds
    a temporary railing.

    A worker applies adhesive which will hold a reflector to the barrier. A metal pin
    will connect the K-Rail pieces together. For some highway locations the K-Rail
    is anchored to the ground as well.


    Workers install a reflector, called a Type-P marker, on the traffic side of
    the K-Rail. The reflectors are typically used where there is a kink in the
    alignment of the barriers. The white and orange scheme is commonly
    used in construction zones.


    The round holes in the K-Rail, called lifting holes, offer one option for lifting
    the barriers with K-Rail hooks.

    Workers install the pins that hold two pieces of K-Rail together.


    Workers offload yellow crash cushions. The number of crash cushions and
    their configuration at a location depends on the speed and direction of traffic.
    The cushions are filled with various amounts of sand, with the first barrels facing
    traffic having less sand than later barrels.

Ned Racine

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Did You Know?

Community Relations Team:
Kasey Shuda -Wilshire Segment (National Bl to Waterford St)
Tel: 310.846.3563
Olga N. Arroyo - Sunset Segment (Waterford St to Sepulveda Bl)
Tel: 310.846.2357
Ron Macias - Mulholland Segment (Sepulveda Bl to Ventura Bl)
Tel: 310.846.3564
Ned Racine - New Media
Tel: 310.846.3569
Yvette ZR Rapose - Director of Construction Relations
Tel: 213.922.2297

Contact Information:
Metro Community Relations 
6060 Center Dr, 2nd Fl
Los Angeles, CA 90045-2952

Tel: 213.922.3665
I405@metro.net
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Click on the segment name for more information.
Sunset Bridge Demolition & Reconstruction
Status: Ongoing
Click on the segment name for more information.
Skirball Center Dr Bridge Demolition & Reconstruction
Status: Completion of the north side of Skirball Bridge is expected in Spring 2012.

Click on the segment name for more information.
Mulholland Dr Bridge Demolition & Reconstruction
Status: Completion of the south side of Mulholland Bridge is anticipated for summer 2012.
Click on the segment name for more information.
Wilshire Bl Ramps Reconstruction
Status: Construction of the Wilshire on- and off-ramps is anticipated to begin in the Second Quarter 2012.

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